762 PGT Subaru Impreza 2.2 L Completed Items

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Contents

July 18-19, 2006

  • Replaced rally computer fuse with 7.5A (was 10A)
  • Added remaining spare fuses to toolkit
  • Applied rally.subaru.com sponsorship decal
  • Applied www.wickedbigmeet.com sponsorship decal
  • Printed photos of car for logbook
  • Rewired auxiliary lighting
  • Refabricated Hella Supertone mounting brackets and cleaned up wiring
  • Inspected front brakes/calipers/brackets for smooth travel
  • Installed front Goodridge stainless steel brake lines
  • Bled brakes
  • Replaced foam microphone windscreen on driver helmet
  • Welded and reinforce spare tire tiedown brackets
  • Showed Sabrina HVAC cable
  • Installed new seat cushion on navi seat
  • Added mosquito wipes to First Aid kit
  • Applied AdvertiseOnThisCar.com sponsorship decals
  • Fixed passenger side doorlock binding issue

July 15-16, 2006

  • Completed Tech Inspection Checklist
  • Inventoried service truck
  • Inventoried rally car
  • Reattached a-pillar trim
  • Organized toolkits
  • Removed old SFI padding
  • Added proof of date for fire extinguishers to logbook
  • Setup welding appointment at SubaruProParts.com for Tuesday morning
  • Fabricated tether mount for cutoff switch key
  • Installed new 10BC fire extinguishers
  • Installed fire extinguisher padding
  • Mounted first aid kit in new location
  • Mounted toolkit in new location
  • Installed new 1/2" low-profile SFI padding
  • Secured intercom wiring on harness bar
  • Inspected harness passthrough inserts in seats
  • Cleaned up and ricerwraped wiring on back seat
  • Installed 12VDC power inverter
  • Tether added to video camera mount
  • Replaced license plate light
  • Fixed license plate light bracket
  • Applied SPT sponsorship decals
  • Applied Subaru sponsorship decal
  • Attached retainer clips to roof for navi maplight
  • Attached retainer clips to roof for intercom plugs
    • Rerouted intercom plugs over top of cage to get away from shoulders

July 12, 2006

  • Started building In-car Toolkit (Subaru Impreza 2.2 L)
  • Installed helmet hooks in rear of cabin
  • Repaired Brantz rally computer step adjustment knob
  • Installed additional mounting brackets in rear of cabin

July 8-9, 2006

  • Cleaned up wiring on intercom noise suppressor
  • Repaired passenger-side rear mudflap
  • Installed missing rear bumper speedclips
  • Resecured horn button
  • Covered all exposed roll cage bars with 100 MPH tape
  • Ricerwrapped all exposed trunk wires
  • Removed sharp rear seat bracket bits
  • Taped machine holes in floorpan
  • Installed padding on driver-side b-pillar to protect seat from rubbing
  • Repainted all exposed cage joints with Rustoleum
  • Secured toolbox in trunk
  • Defuzzed harnesses
  • Ziptied towstrap to trunk
  • Installed new navi seat fire extinguisher bracket
  • Installed new Optima Red Top battery and battery damper
  • Installed new NGK sparkplugs
  • Installed harness catch cotter pins
  • Relocated and moved rear fire extinguishers out of the way

Spring, 2006

  • Mounted and balanced Falkens on 15" Subaru alloys
  • Mounted and balanced Advans on 15" Subaru alloys
  • Oil change

Post Maine Forest Rally 2005 Inspection

  • Inspected Falken gravel tires for damage
    • Removed rocks and pebbles from bead
    • Hammered out bent bits of wheels

Maine Forest Rally 2005 Preparation

  • DMS rally-spec alignment
  • Falkens mounted and balanced on 15" Subaru Forester steelies
  • Sparco mudflaps installed on all four corners
  • Mounted first aid kit in ammo boxes
  • Mounted Gator Industries spill kit
  • Mounted toolkits
  • Installed navi maplight
  • Seam welded rear cage strut tower mounts
  • Drained and refilled transmission
  • Oil change
  • Reinstalled SFI cage padding
  • Installed Sparco steering wheel and boss
  • Fabricated and installed light bar and aux lighting
  • Fabricated and installed intercom noise suppressor
  • Fabricated and installed body armor (HDPE)
  • Serviced, regreased, and reinstalled DMS 50s
  • Wraped exhaust with header wrap near rear skidplate
  • Bled brake lines
  • Installed front Speed Bleeders
  • Replaced brake fluid
  • Covered exposed cage bits with 100 MPH tape to prevent scratches
  • Fixed rear deck squeak
  • Installed front fender clips
  • Installed front fender liner
  • Rewired primary ground
  • Installed intercom
    • Fabricated bracket on camera mount
  • Installed rally computer
    • Fabricated primary bracket using airbag mounts and 16 ga sheet metal
    • Relocated ECU to rally computer bracket under dashboard
    • Fabricated cover for airbag mounts and rally computer bracket
  • Installed battery cutoff switch
  • Repainted cage joints with Rustoleum
  • Installed OEM vented rotors
  • Installed Porterfield pads
  • Fabricated passenger-side front door swing clips
  • Installed navi footrest
  • Installed rear door cards
  • Repaired jammed right rear door lock
  • Removed welding slag, Bondo, and loose welding plates from entire car
  • Installed new rear brake shoes
  • Replaced driver-side tie rod boot
  • Reattached heater knob rod behind dashboard

Todo List

Personal tools
Toolbox